来源:/ 发布时间:2022-02-26
铝板生产厂家为大家为大家分享:铝材属于金属类别中有色金属之一,由于应用较广,单独介绍如下:常用有铝型材和压铸铝合金两种。其中主要由纯度高达92%以上的铝锭为主要原材料,同时添加增加强度、硬度、耐磨性等性能金属元素,如碳、镁、硅、硫等,组成多种成分“合金”。
Aluminum plate manufacturers share with you: aluminum is one of the non-ferrous metals in the metal category. Due to its wide application, it is introduced separately as follows: there are two kinds of commonly used aluminum profiles and die-casting aluminum alloys. Among them, aluminum ingots with purity of more than 92% are used as the main raw materials, and metal elements such as carbon, magnesium, silicon and sulfur are added to increase strength, hardness and wear resistance to form a variety of "alloys".
1.1铝型材
1.1 aluminum profile
铝型材表面质量也有较难克服的缺陷:翘曲、变形、黑线、凸凹及白线。设计者水平高者及模具设计及生产工艺合理,可避免上述缺陷不太明显。检查缺陷应按国家规定检验方法进行,即视距40~50CM来判别缺陷。
The surface quality of aluminum profile also has some defects that are difficult to overcome: warpage, deformation, black line, convex concave and white line. The designer with high level and reasonable die design and production process can avoid the above defects. The defects shall be inspected according to the inspection method specified by the state, that is, the sight distance is 40 ~ 50cm to judge the defects.
铝型材在家具中用途十分广泛:屏风骨架、各种悬挂梁、桌台脚、装饰条、拉手、走线槽及盖、椅管等等,可进行千变万化设计和运用!
Aluminum profiles are widely used in furniture: screen framework, various suspension beams, table feet, decorative strips, handles, wiring ducts and covers, chair tubes, etc., which can be designed and used in thousands of ways!
铝型材虽然优点多,但也存在不理想的地方:
Although aluminum profile has many advantages, it also has some disadvantages:
未经氧化处理的铝材容易“生锈”从而导致性能下降,纵向强度方面比不上铁制品.表面氧化层耐磨性比不上电镀层容易刮花.成本较高,相对铁制品成本高出3~4倍左右。
Aluminum without oxidation treatment is easy to "rust", resulting in performance degradation, and its longitudinal strength is not comparable to that of iron products The wear resistance of the surface oxide layer is not as good as that of the electrodeposited coating, and it is easy to scratch The cost is high, which is about 3 ~ 4 times higher than that of iron products.
1.2压铸铝合金
1.2 die cast aluminum alloy
压铸合金和型材加工方法相比,使用设备均不同,它的原材料以铝锭(纯度92%左右)和合金材料,经熔炉融化,进入压铸机中模具成型。压铸铝产品形状可设计成像玩具那样,造型各异,方便各种方向连接,另外,它硬度强度较高,同时可以与锌混合成锌铝合金。
Compared with the processing methods of die-casting alloy and profile, the equipment used is different. Its raw materials are aluminum ingot (purity about 92%) and alloy materials, which are melted in the furnace and molded in the die-casting machine. The shape of die-casting aluminum products can be designed like toys, with different shapes, which is convenient for connection in various directions. In addition, it has high hardness and strength, and can be mixed with zinc into zinc aluminum alloy at the same time.
压铸铝成型工艺分:
Die casting aluminum forming process is divided into:
1、压铸成型
1. Die casting
2、粗抛光去合模余料
2. Rough polishing to remove the remaining mold material
3、细抛光
3. Fine polishing
另一方面,压铸铝生产过程,应有模具才能制造,其模具造价十分昂贵,比注塑模等其它模具均高。同时,模具维修十分困难,设计出错误时难以减料修复。
On the other hand, in the production process of die-casting aluminum, it can only be manufactured with molds. The cost of molds is very expensive, which is higher than that of injection molds and other molds. At the same time, mold maintenance is very difficult, and it is difficult to reduce materials and repair when the design is wrong.